source:silicone plate manufacturers release time:2022-06-21
The hardness of silicone products has always been an issue worthy of discussion. Today we are going to talk about the use of low-cost solid-state processes to achieve some problems in liquid processes, thereby saving development costs. Although the liquid process and the solid state process have obvious differences in softness and hardness, some silicone products have to use the solid state process to process low-hardness products considering the cost. In this way, the problem of low-hardness silicone products that cannot be solved due to cost can also be effectively solved by solid state. The processing cost is greatly reduced, so that many creative products can be effectively developed.
The hardness of silicone products is actually the ability to resist the pressure of hard objects into its surface, which is called hardness. Silicone rubber materials have a Shore hardness range of 10 to 80, but this soft hardness range is far from meeting the requirements of some current products. According to the product use environment and use requirements, the material can be selected in a targeted manner. This provides guarantee for many creative designers, and can fully design the desired silicone daily necessities according to the material characteristics, and can freely choose the required material hardness according to the hardness, so as to best implement a specific function.
The choice of the hardness of the material is the primary premise, but the hardness of the product can also be changed according to the process. On the material, various intermediate hardness values can be achieved by mixing the polymer base, fillers and auxiliaries in different proportions. In the process, the time and temperature of heat curing can also change the hardness without destroying other physical characteristics.
Some silicone products require a specific softness. More and more silicone products in life need low-hardness silicone materials to achieve. In the past, low-hardness silicone products could only be realized by liquid process. The production cost is much larger than that of solid silicone products. It would be a breakthrough if such a low hardness product could be achieved using a solid state process
About silicone rubber products
The production of silicone products is a complex process, and the quality is not only good or bad except for machine and human factors. Intermediate inspections are the key to finding and resolving major product quality issues. Therefore, maintaining the normal operation of the machine, the good working condition of the mold, and strengthening the operation skills and quality awareness training of operators and quality control personnel are the key to reducing production defects and the benefit of the enterprise.
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